How We Work
Design Consultation
Our team collaborates closely with you to understand your brand’s vision and design requirements. We customize knitwear by offering various options for colors, materials, patterns, and functional features such as moisture-wicking, ribbed cuffs, or custom logo placements. This ensures your products align with current trends and meet your market needs.
Raw Material Sourcing
The production of high-quality knitwear starts with selecting premium raw materials, which include various types of yarns and threads. We ensure the raw materials are sourced from trusted suppliers who meet our stringent quality standards. Our team works closely with fabric suppliers to choose the best fibers based on the desired attributes, such as softness, durability, stretch, and breathability. This careful selection process ensures that your final product has the highest level of quality and meets your specific market needs.
Thread Preparation
After sourcing the raw materials, the threads are carefully prepared for the next stage of production. We check the thread thickness, texture, and color accuracy to ensure uniformity across the batch. The threads are then spun into yarns and dyed according to your desired color specifications. Our preparation process includes checking for any irregularities, so only the best threads are used in the production of knitwear. This step is critical in ensuring consistency in the fabric's appearance and strength.
Dyeing is a key process in creating vibrant and consistent colors for your knitwear. We use advanced dyeing techniques to ensure that the yarns are colored evenly, providing long-lasting and rich hues. Our dyeing process uses environmentally friendly, high-quality dyes that do not compromise the fabric’s texture. The dyeing process is carefully monitored to prevent any color fading or unevenness, guaranteeing that your products maintain their aesthetic appeal and durability. Whether it’s solid colors or gradient shades, we can deliver the exact color specifications you need.
Dyeing
Knitting
After the yarns are dyed, the next step is knitting the fabric. Using state-of-the-art knitting machines, our skilled operators transform the yarns into the desired knit structure. Depending on your design, this can include plain knits, ribbed knits, jacquard patterns, or any other type of texture. We ensure that the knitting process is closely controlled to maintain the required gauge, tension, and pattern precision. This is where the fabric begins to take shape, and we ensure that the knit is both visually appealing and suitable for the intended use, whether for casual wear, sportswear, or outerwear.
Once the fabric is knitted, it is carefully examined for any defects before being cut into the required shapes and sizes. The fabric is then laid out flat and cut into pattern pieces with great precision, following the design specifications. Our experienced cutting team ensures that every piece is cut with accuracy, reducing waste and ensuring that the pieces fit together seamlessly during the sewing stage. This step is crucial to ensuring that the garment is shaped correctly and that all components align perfectly for the final product.
Cutting and Preparation
Sewing and Stitching
The individual pieces of fabric are then sewn together using advanced sewing techniques. Our highly skilled seamstresses ensure that the stitching is strong, even, and secure. We use various types of stitching, such as overlocking, double-needle stitching, or flat-lock seams, depending on the garment's design requirements. Attention is given to detail, ensuring that all edges are neatly finished, and the garment fits comfortably. This is where the knitwear takes its final shape, and we make sure that it has a flawless finish in terms of stitching, fit, and overall appearance.
Quality control is integrated into every stage of the production process to ensure that only the highest-quality products are delivered. After sewing, each garment undergoes thorough inspection by our quality control team. They check the stitching, fabric integrity, and overall appearance for any defects, such as loose threads, uneven seams, or color inconsistencies. We also conduct tests on the garment’s strength, stretch, and comfort. Only after passing this rigorous quality control process does the garment move on to the packaging stage, ensuring that you receive products that meet both your standards and ours.
Quality Control
Packaging
After passing the quality inspection, each garment is carefully packaged to ensure it arrives at your location in pristine condition. We offer flexible packaging options based on your needs. For example, garments can be individually packed in eco-friendly polybags or custom paper boxes, making them suitable for retail display or bulk delivery. The packaging is designed to protect the knitwear during transportation while also reflecting the quality and branding of your company. Custom packaging options, such as branded tags or packaging designs, can be provided to give your products a professional, high-end presentation.
Once your knitwear products are packaged, we begin the shipping process. We work with trusted logistics partners to ensure timely delivery to your specified location. Depending on the volume and destination, we offer flexible shipping options, including air, sea, or land freight. With our efficient production process and strong logistics network, we can ship large orders within five to seven weeks. Our streamlined shipping process helps ensure that your products arrive on time, giving you an advantage in getting your products to market faster than your competitors.
Delivery and Shipping
Contact
Factory Plot No. 04+05, Judge Wala Road, Chak No. 219 RB, Main Kokian Wala Main Rd, Kokian Wala, Faisalabad, 38000, Pakistan